Live Floor
Photoeye After Filler · Cans Per Minute
Cans This Shift
28,440
photoeye pulses
Live Speed
312
cans / min (CPM)
Availability
92.9%
run ÷ shift time
Downtime
22 min
3 events this shift
Rejects Logged
38
0.134% rate
Shift Elapsed
4:15:00
since 6:00 AM start
Bottles Per Hour
Photoeye count · Canning Line 1
Target: 320 CPM · 19,200 CPH
Line Status
● RUNNING
Last Pulse
10:14:52 AM
Gap Since Last
0.6s
Stall Threshold
8 sec
Events Logged
8
Avg BPM Today
312 CPM
Speed & Count
Photoeye Pulse Analysis · CPM
Live Speed
312
cans / min (CPM)
0Target: 320 CPM125
Peak: 98
Avg: 94.8
Target: 96
Performance: 98.8%
Can Count
28,440
cans this shift
Last full hour18,400
Shift avg / min312
Projected (8hr shift)149,760
vs Target
97.5%
of target speed (320 CPM)
Slightly below 320 CPM target — running 8 CPM slow
vs Run Target
28,440 / 50,000 — 56.9% complete
Speed Trend
rolling window
Log Rejects
Manual entry · Operator-verified
ⓘ Canning line specific: Photoeye counts every can past the seamer. Rejects are operator-logged at inspection — seam failure, weight OOS, label, or damage. Next step: tie in checkweigher reject signal for auto-count.
Quick Reject Entry
Tap reason · Set qty · Submit
⚖️Weight Out of Spec
🔩Seam Failure
🏷️Label Misaligned
💥Damaged / Dented Can
🌊Overfill / Spillage
❓Other / Unknown
1
By Reason
shift total
Shift Stats
38
total rejects logged
Reject Rate0.094%
Top ReasonUnderfill
Reject Event Log
Chronological · Operator-signed
| Time | Reason | Qty | Operator | Notes |
|---|
Log Downtime
Manual entry · Start / Stop timer
Downtime Control
● LINE RUNNING
🔧Mechanical / Equipment
🔩Seamer / Filler Issue
🏷️Label / Labeler
🔄Changeover / SKU Change
🧹CIP / Sanitation
❓Unknown / Investigating
By Reason
shift total
Shift Stats
22 min
total downtime this shift
Events3
Top CauseCap Jam
Availability92.9%
Downtime Event Log
| Start | End | Duration | Reason | Operator | Notes |
|---|
Event History
All events · Chronological
| Time | Type | Detail | Value | Operator |
|---|
Shift Summary
Canning Line 1 · Central Valley, CA
Session
6:00 AM — now
Product / Lot
Sweet Corn 15oz · PPF-250318-L1
Operator
J. Martinez
Bottles Produced
28,440
of 50,000 run target (56.9%)
Availability
92.9%
22 min downtime · 3 events
Total Rejects
38
rate: 0.094%
Downtime Breakdown
Reject Breakdown
Canning Line Scope — What This System Reports
MVP Limitations
✓ Automatic (Photoeye)
Can count & CPM
Live speed vs 320 CPM target
Availability (stall detection)
Shift totals & hourly trend
Projected shift output
Live speed vs 320 CPM target
Availability (stall detection)
Shift totals & hourly trend
Projected shift output
▲ Manual Entry
Reject type & quantity
Downtime reason & duration
Operator verification
SKU / lot changeover
Quality / HACCP documentation
Downtime reason & duration
Operator verification
SKU / lot changeover
Quality / HACCP documentation
Phase 2 add-ons: Checkweigher integration (weight OOS auto-reject) → Seam inspection camera → X-ray / metal detector signal. Each one removes a manual log step and adds real-time QC data without a full line shutdown.
Settings
Session · Thresholds · Connection
Job / Session
Photoeye Thresholds
No can for this long = line flagged stopped (8s default for canning)
Rolling window for BPM calculation
Pi / Node-RED Connection
Not connected — running in demo mode (simulated bottles)
Demo Controls
Sim Can: fire one photoeye pulse. Sim Downtime: start a 2-min demo event.